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Product Introduction:
Ultrasonic Welding Machine Applied to ultrasonic welding: Ultrasonic Vibration transmit the energy via welding horn to plastic workpiece surface, generating localized hyperthermia to melt the plastic surface. Under pressure of the ultrasonic welding machine, make 2 pieces ofplastic workpiece to weld, get a good-looking and stable entire product.
Ultrasonic Plastic Welding Machine Theory: Transmitting 50/60 hz electric current into 15KHZ, 20KHZ, 28KHZ, 35 KHz electric power via ultrasonic generator. The high frequency electric power transmitted into same frequency mechanical movement, then the mechanical movement transmitted to ultrasonic horn via amplitude modulator. The horm transmit the ultrasonic vibration energy to the weld part of the workpiece. In this part the ultrasonic vibration energy changes into heat via friction, to melt the plastic. Ultrasonic plastic welding time and pressure of horn is adjustable. It depends on transducer and amp
Model | HC-1520 |
Control Type | Touch Screen |
Ultrasonic Output Power | 1500W |
Amplitude Adjustment | Increase / Decrease by 1% |
Ultrasonic Frequency | 20KHZ （Auto Tuning） |
Frequency Range | 0.25Khz |
Welding Time | 0.01 - 9.99S |
Voltage | Single Phase: 220V 50HZ |
Air Pressure | 0.1 - 0.7Mpa |
Welding Surface Area | 150mm |
Horn Moving Journey | 75mm |
Horn Cooling | Air Cooling |
Ultrasonic Generator | Auto Tuning（Auto self protection） |
Welding Setting | Joule energy mode+Amplitude adjusting+time adjusting |
Welding Depth | Upper Electrode Limit+ Balance Screws Adjusting |
Welding Balance | Upper Horn Balance + Balance Screws Adjusting |
Control Type | Touch Screen |
Horn Gap Adjusting | Slider + Hard Track |
Generator Dimension（mm） | L380 x W 280 x H 120 mm |
Overall Dimension（mm） | L700 x W 400 x H 1000 mm |
Gross Weight | 82KGS |
Certificate | CE Certificate |
Digital Line Control | Adopt imported USA anti-interruption processor; digital intelligent chip control; German IGRT power module; phase-shifted full-bridge topology; more powerful output, more stable output, no burn-in |
Upper Horn | 7075 Alloy Aluminum |
Lower Fixture | 6061 Alloy Aluminum |
Ultrasonic Generator | Adopt the most advanced American digital circuit, microcomputer screen display; Humanized operation settings, easy to understand and adjust, precise time control, 1ms increment or decrement, no time difference; Energy welding mode, the energy output required for a single welding is the welding standard , Welding quality of products, effectively avoiding false welding and reducing product defect rate |
Ultrasonic Transducer | It is an energy device that converts electrical energy, mechanical energy or sound energy from one form of energy to another, called a transducer, or an active sensor. Our transducers use domestic first-class brands, imported piezoelectric ceramics, and alloy booster |
1. High-performance anti-interruption micro-processor, electronic type control. All welding parameters are managed by micro-computer.
2. The intelligent frequency control system eliminates the inconvenience of manual frequency adjustment, realizes tracking the best resonance point, monitors the temperature change of the welding horn and the transducer, adjusts the frequency of adaptation, and maintains the stable output of the machine power to ensure the welding effect
3. Auto tuning function: Auto tuning after power-on, without manual frequency adjustment; automatic detection of abnormal frequency
4. Intelligent Protection: When power overload, temperature is too high, frequency deviation is too large, welding horn is damaged, current is too high or other faults, it will automatically alarm and prompt, the machine will be locked into the protection state, and the operator mode will be entered after the fault is cleared.
5. Stepless Amplitude: stepless amplitude control, 1% increase or decrease, 0 to 100% adjustable; The most suitable ultrasonic power output is given according to the size, material and requirements of the plastic parts, which can effectively avoid product breakdown and burns; And other undesirable phenomena.
6.Digital circuit: Adopt imported USA anti-interruption processor; digital intelligent chip control; German IGRT power module; phase-shifted full-bridge topology; more powerful output, more stable output, no burn-in.
Mainly used for the welding joining of thermoplastic molecular compound plastics. Compared with other traditional processes (such as gluing, ironing or screw fastening, etc.), it has significant advantages such as high production efficiency, good welding quality, environmental protection and energy saving.
Such as, car door, car panel, reflectors, car light.
Since 2000, Hipower concentrates on highest quality, on-time delivery, professional technology
support, customer-oriented service and competitive price.
1. Customer's site installation, training & maintenance available
2. (Time zone difference) 1-12 hours Online service by Email, Fax, Video Online for basic setup and repairs
3. Service of 12 months warranty for machine, life-long tech. support
4. Examining mold drawings on your behalf to confirm optimum structure size meeting high frequency process;
5. Providing assistance in manufacturing and modifying tools;
1. Customer's site installation, training & maintenance available
2. (Time zone difference) 1-12 hours Online service by Email, Fax, Video Online for basic setup and repairs
3. Service of 12 months warranty for machine, life-long tech. support
4. Examining mold drawings on your behalf to confirm optimum structure size meeting high frequency process;
5. Providing assistance in manufacturing and modifying tools;
Product Introduction:
Ultrasonic Welding Machine Applied to ultrasonic welding: Ultrasonic Vibration transmit the energy via welding horn to plastic workpiece surface, generating localized hyperthermia to melt the plastic surface. Under pressure of the ultrasonic welding machine, make 2 pieces ofplastic workpiece to weld, get a good-looking and stable entire product.
Ultrasonic Plastic Welding Machine Theory: Transmitting 50/60 hz electric current into 15KHZ, 20KHZ, 28KHZ, 35 KHz electric power via ultrasonic generator. The high frequency electric power transmitted into same frequency mechanical movement, then the mechanical movement transmitted to ultrasonic horn via amplitude modulator. The horm transmit the ultrasonic vibration energy to the weld part of the workpiece. In this part the ultrasonic vibration energy changes into heat via friction, to melt the plastic. Ultrasonic plastic welding time and pressure of horn is adjustable. It depends on transducer and amp
Model | HC-1520 |
Control Type | Touch Screen |
Ultrasonic Output Power | 1500W |
Amplitude Adjustment | Increase / Decrease by 1% |
Ultrasonic Frequency | 20KHZ （Auto Tuning） |
Frequency Range | 0.25Khz |
Welding Time | 0.01 - 9.99S |
Voltage | Single Phase: 220V 50HZ |
Air Pressure | 0.1 - 0.7Mpa |
Welding Surface Area | 150mm |
Horn Moving Journey | 75mm |
Horn Cooling | Air Cooling |
Ultrasonic Generator | Auto Tuning（Auto self protection） |
Welding Setting | Joule energy mode+Amplitude adjusting+time adjusting |
Welding Depth | Upper Electrode Limit+ Balance Screws Adjusting |
Welding Balance | Upper Horn Balance + Balance Screws Adjusting |
Control Type | Touch Screen |
Horn Gap Adjusting | Slider + Hard Track |
Generator Dimension（mm） | L380 x W 280 x H 120 mm |
Overall Dimension（mm） | L700 x W 400 x H 1000 mm |
Gross Weight | 82KGS |
Certificate | CE Certificate |
Digital Line Control | Adopt imported USA anti-interruption processor; digital intelligent chip control; German IGRT power module; phase-shifted full-bridge topology; more powerful output, more stable output, no burn-in |
Upper Horn | 7075 Alloy Aluminum |
Lower Fixture | 6061 Alloy Aluminum |
Ultrasonic Generator | Adopt the most advanced American digital circuit, microcomputer screen display; Humanized operation settings, easy to understand and adjust, precise time control, 1ms increment or decrement, no time difference; Energy welding mode, the energy output required for a single welding is the welding standard , Welding quality of products, effectively avoiding false welding and reducing product defect rate |
Ultrasonic Transducer | It is an energy device that converts electrical energy, mechanical energy or sound energy from one form of energy to another, called a transducer, or an active sensor. Our transducers use domestic first-class brands, imported piezoelectric ceramics, and alloy booster |
1. High-performance anti-interruption micro-processor, electronic type control. All welding parameters are managed by micro-computer.
2. The intelligent frequency control system eliminates the inconvenience of manual frequency adjustment, realizes tracking the best resonance point, monitors the temperature change of the welding horn and the transducer, adjusts the frequency of adaptation, and maintains the stable output of the machine power to ensure the welding effect
3. Auto tuning function: Auto tuning after power-on, without manual frequency adjustment; automatic detection of abnormal frequency
4. Intelligent Protection: When power overload, temperature is too high, frequency deviation is too large, welding horn is damaged, current is too high or other faults, it will automatically alarm and prompt, the machine will be locked into the protection state, and the operator mode will be entered after the fault is cleared.
5. Stepless Amplitude: stepless amplitude control, 1% increase or decrease, 0 to 100% adjustable; The most suitable ultrasonic power output is given according to the size, material and requirements of the plastic parts, which can effectively avoid product breakdown and burns; And other undesirable phenomena.
6.Digital circuit: Adopt imported USA anti-interruption processor; digital intelligent chip control; German IGRT power module; phase-shifted full-bridge topology; more powerful output, more stable output, no burn-in.
Mainly used for the welding joining of thermoplastic molecular compound plastics. Compared with other traditional processes (such as gluing, ironing or screw fastening, etc.), it has significant advantages such as high production efficiency, good welding quality, environmental protection and energy saving.
Such as, car door, car panel, reflectors, car light.
Since 2000, Hipower concentrates on highest quality, on-time delivery, professional technology
support, customer-oriented service and competitive price.
1. Customer's site installation, training & maintenance available
2. (Time zone difference) 1-12 hours Online service by Email, Fax, Video Online for basic setup and repairs
3. Service of 12 months warranty for machine, life-long tech. support
4. Examining mold drawings on your behalf to confirm optimum structure size meeting high frequency process;
5. Providing assistance in manufacturing and modifying tools;
1. Customer's site installation, training & maintenance available
2. (Time zone difference) 1-12 hours Online service by Email, Fax, Video Online for basic setup and repairs
3. Service of 12 months warranty for machine, life-long tech. support
4. Examining mold drawings on your behalf to confirm optimum structure size meeting high frequency process;
5. Providing assistance in manufacturing and modifying tools;
